Category: General
Hard Milling HRC 50–62: Korloy Solid Carbide and CBN End Mill Strategies for Mold and Die Applications
Hard Milling HRC 50–62: Korloy Solid Carbide and CBN End Mill Strategies for Mold and Die Applications Hard milling has become the preferred finishing strategy for injection molds, die-casting dies, and stamping tools heat-treated above HRC 50. Rather than grinding every cavity and core detail, modern CNC centers can mill hardened steel directly to final …
Indexable Drilling with Korloy KTD: Grade Selection and Parameter Optimization
Indexable Drilling with Korloy KTD: Grade Selection and Parameter Optimization Indexable drilling has become the dominant technology for hole making in medium-to-large diameter ranges. Unlike solid carbide drills, indexable tools allow users to replace only the cutting insert while retaining the steel body, driving down cost-per-hole in high-volume production. Korloy’s KTD indexable drill series offers …
Indexable Drilling with Korloy KTD: Grade Selection and Parameter OptimizationRead More
Thread Milling vs Tapping: Korloy Tool Selection for High-Performance Internal Threading
Thread Milling vs Tapping: Korloy Tool Selection for High-Performance Internal Threading When a machining operation calls for an internal thread, most shops default to tapping. It is fast, familiar, and tooling is inexpensive. Yet in difficult materials, large diameters, or jobs where tool breakage risks scrapping a high-value component, thread milling is often the more …
Thread Milling vs Tapping: Korloy Tool Selection for High-Performance Internal ThreadingRead More
Invar 36 and Kovar Machining: Korloy Tools for Low Thermal Expansion Alloys
Machining guide for Invar 36 and Kovar low thermal expansion alloys using Korloy PC9530 tools. Covers dimensional stability challenges, work-hardening management, and parameter optimization for precision optics and satellite applications.
A-286 Iron-Nickel Superalloy Machining: Korloy Grade Selection for Aerospace Fasteners
Complete A-286 iron-nickel superalloy machining guide using Korloy PC9530 grade. Covers turning, milling, and drilling parameters for aerospace fastener and turbine wheel applications with CNMG-MM insert recommendations.
Pure Nickel 200/201 Machining: Korloy Solutions for Extreme Gummy Materials
Expert machining guide for pure nickel 200 and 201 using Korloy PC9530 inserts. Addresses extreme BUE tendency, sharp edge requirements, and optimal parameters for this gummy material with VCMT and MM chipbreaker recommendations.
Beryllium Copper C17200 Machining: Korloy Tool Selection with Safety Considerations
Comprehensive guide to machining beryllium copper C17200 with Korloy cutting tools. Covers safety considerations, tool selection for aged and solution-treated conditions using PC5300 and PC9530 grades.
Machining Nitrided Steel and Nitralloy: Korloy Strategy for Hard Surface / Soft Core
Expert guide to machining nitrided steel and Nitralloy with Korloy CBN and carbide tools. Strategy for hard nitrided case and soft core using KBN10M and PC5300 grades with optimized parameters.
Machining Pre-Sintered Tungsten Carbide and Cemented Carbide: Korloy PCD and CBN Solutions
Complete guide to machining pre-sintered and fully sintered tungsten carbide using Korloy PCD and CBN solutions. Covers green state carbide cutting with PC8110, PC3545, and KPD010 PCD inserts for die and punch applications.
Monel 400 and K-500 Machining: Korloy Insert Selection for Nickel-Copper Alloys
Korloy insert selection guide for machining Monel 400 and K-500 nickel-copper alloys. Covers PC9530, PC5300 grade selection, BUE prevention strategies, high-pressure coolant requirements, and chipbreaker recommendations for marine and chemical applications.
